High Accuracy Zinc Alloy Die Casting High Pressure Lightweight Die Casting Molds

Technical Parameters

• Materials: ADC12 Aluminum, A380 Aluminum, Zinc Alloy (customizable upon request)

• Processes: High-Pressure Die Casting, CNC Machining, Surface Treatments (anodizing, powder coating, polishing, plating)

• Certifications: ISO 9001, TS 16949, RoHS

• Drawing Formats Accepted: 2D (PDF, CAD), 3D (IGES, STEP)

• Tolerances: As tight as ±0.05 mm (per customer drawing)

• Size Range: Fully customizable per customer specification

• Quality Control: 100% in-house inspection (including dimensional, material, and surface checks)

• Lead Times:

  • 1–100 pcs: 10 days

  • 101–500 pcs: 15 days

  • 501–1,000 pcs: 20 days

  • 1,000 pcs: negotiable

• Packaging: Bubble wrap + carton + optional wooden case

Key Selling Points

1. High Precision & Repeatability

   • Complex geometries produced with minimal post-processing.

   • Premium die steel and automated molding ensure consistent part-to-part accuracy.

2. Material Versatility

   • ADC12 aluminum for optimal strength-to-weight ratio.

   • Optional stainless steel, brass, or iron for specialized applications.

3. Cost-Effective Scaling

   • Competitive unit costs with tiered pricing:

     • 1–499 pcs: USD 10/pc

     • 500–4,999 pcs: USD 8/pc

     • ≥5,000 pcs: USD 6.50/pc

4. Turnkey Service

   • From design-for-manufacturing (DFM) review to post-cast CNC machining and finish.

   • On-demand prototyping to full-scale production.

5. Industry-Proven Quality

   • ISO 9001 & TS 16949 systems guarantee traceability and process control.

   • In-line testing: X-ray, pressure testing, and dimensional gauging.

Future Trends

• Lightweight Electrification: As EV adoption soars, aluminum die-cast housings will become standard for battery enclosures and motor brackets, driving demand for thin-wall, high-strength castings.

• Digital Twin & Industry 4.0: Integration of real-time process monitoring and AI-driven defect prediction will further enhance yield and quality.

• Sustainable Alloys: Development of recycled-content aluminum and lower-emission furnaces to meet stricter environmental regulations.

• Hybrid Manufacturing: Combining die casting with additive manufacturing (e.g., printed cores) to reduce tooling costs for complex, low-volume parts.

Application Scenarios

• Automotive: EV battery housings, engine brackets, transmission cases, chassis components.

• Industrial Equipment: Gearbox housings, pneumatic valve bodies, pump casings.

• Medical Devices: Surgical instrument handles, equipment brackets requiring tight tolerances and biocompatibility.

• Agriculture & Machinery: Lightweight frames, hydraulic manifold blocks, custom tractors’ linkage parts.

FAQ

Q1: What is your minimum order quantity (MOQ)?
A: MOQ is 1 piece for prototyping; volume discounts start at 500 pcs.

Q2: Can you work from our 3D CAD model?
A: Yes—we accept IGES, STEP, and native CAD formats for DFM review.

Q3: How do you ensure dimensional accuracy?
A: We employ 100% inspection using CMMs, calipers, and visual checks at each stage.

Q4: What surface finishes are available?
A: Anodizing, powder coating, electroplating (Ni, Zn), polishing, and custom paint.

Q5: How are parts packaged for shipment?
A: Standard: bubble-wrapped and boxed. Optional: wood crate for heavy or large orders.

High Accuracy Zinc Alloy Die Casting

High Accuracy prototype zinc die casting

Lightweight Zinc Alloy Die Casting

High Accuracy Zinc Alloy Die Casting High Pressure Lightweight Die Casting Molds Images